Product Introduction
Spray dryer is the most widely used process in liquid forming and drying industry. It is most suitable for generating powder and granular solid products from solution, lotion, suspension and paste liquid raw materials. Therefore, spray drying is a very ideal process when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet accurate standards.
Working principle
After filtering and heating, the air enters the top air distributor of the dryer, and the hot air enters the drying chamber uniformly in a spiral shape. The feed liquid passes through the high-speed centrifugal atomizer on the top of the tower body, and (rotating) spray into extremely fine mist like liquid beads, which can be dried into finished products in a very short time in parallel with hot air. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is discharged by the fan.
Performance characteristics
The drying speed is fast, and the surface area of the material liquid is greatly increased after atomization. In the hot air flow, 95% -98% of the water can be evaporated instantly, and the drying time is only a few seconds, which is particularly suitable for drying heat sensitive materials.
The product has good uniformity, fluidity, and solubility, high purity, and good quality.
The production process is simplified and the operation control is convenient. For liquids with a moisture content of 40-60% (up to 90% for special materials), they can be dried into powder products in one go without the need for crushing and screening, reducing production processes and improving product purity. The particle size, bulk density, and moisture content of the product can be adjusted within a certain range by changing the operating conditions, making control and management very convenient.
Adapt to materials
Chemical industry: Sodium fluoride (potassium), alkaline dyes and pigments, dye intermediates, compound fertilizers, formaldehyde silicate, catalysts, sulfuric acid agents, amino acids, white carbon black, etc.
Plastic resin: AB, ABS lotion, urea formaldehyde resin, phenolic resin, sealant (urea) formaldehyde resin, polyethylene, PVC, etc.
Food industry: high-fat milk powder, gelatin, cocoa milk powder, milk replacer powder, hunting blood powder, egg white (yellow), etc.
Food and plants: oats, chicken juice, coffee, instant tea, spice meat, protein, soybean, peanut protein, hydrolysate, etc.
Carbohydrates: corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
Ceramics: alumina, ceramic tile materials, magnesium oxide, talcum powder, etc.
technical specifications
model Project/Parameters |
5 | 25 | 50 | 150 | 200-2000 |
Inlet temperature | 140-350 self-control | ||||
Outlet temperature | 80-90 | ||||
Maximum evaporation rate of water (kg/h) | 5 | 25 | 50 | 150 | 200-2000 |
Drive type of centrifugal spray head | Compressed air transmission | mechanical drive | |||
Maximum speed (r.p.m.) | 25000 | 18000 | 18000 | 15000 | 8000-15000 |
Spray disc diameter (mm) | 50 | 120 | 120 | 150 | 180-240 |
heat source | electricity | Steam+Electricity | Steam+electricity, fuel oil, gas, hot air stove | ||
Maximum power of electric heating (kw) | 9 | 36 | 72 | 99 | |
Dimensions (length x width x height) (m) | 1.8×0.93×2.2 | 3×2.7×4.26 | 3.5×3.5×4.8 | 5.5×4×7 | Determine according to the actual situation |
Dry powder recycling (%) | ≥95 |
Note: The evaporation rate of water is related to the characteristics of the material and the temperature of the hot air inlet and outlet. When the outlet temperature is 90oC, The water evaporation curve is shown in the above figure (for selection reference). As the product is constantly updated, relevant parameters may change without prior notice.
Ordering Instructions
◎ Liquid name and physical properties: solid content (or water content), viscosity, surface tension, pH value.
After drying, the powder capacity, allowable residual moisture content, particle size, and maximum allowable temperature.
Production volume and daily shift schedule.
◎ Energy supply: steam pressure supply, electrical capacity, available for coal, oil, and gas.
◎ Control requirements: Whether the inlet and outlet temperatures need to be self controlled.
◎ Powder collection requirements: Whether to install bag filters and environmental requirements for exhaust emissions.
Other special requirements.
technical specifications
size | A | B | C | D | E1 | E2 | F | G | H | I |
LPG-25 | 1290 | 3410 | 4260 | 1800 | 1200 | 1200 | 1000 | 1700 | 1300 | 1550 |
LPG-50 | 1730 | 4245 | 5100 | 2133 | 1640 | 1640 | 1250 | 1750 | 1800 | 1600 |
LPG-100 | 2500 | 5300 | 6000 | 2560 | 2100 | 2100 | 1750 | 1680 | 2600 | 1780 |
LPG-150 | 2800 | 6000 | 7000 | 2860 | 2180 | 2180 | 1970 | 2080 | 3050 | 1960 |
LPG-200 | 2800 | 6600 | 7300 | 3200 | 2300 | 2300 | 2210 | 2250 | 3050 | 2100 |
LPG-300 | 2800 | 8000 | 8700 | 3700 | 2800 | 2800 | 2520 | 2400 | 3040 | 2250 |